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ZIMSEC O-Level Metal Technology and Design (4055)

Metals and Their Properties: notes

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Ferrous and non-ferrous

  • Ferrous metals: contain iron and are usually magnetic and rust. Examples: mild steel, high carbon steel, cast iron.
  • Non-ferrous metals: contain no iron, are not magnetic and do not rust. Examples: aluminium, copper, lead, zinc, tin.
  • Alloys: a mix of metals. Brass is copper and zinc. Bronze is copper and tin. Solder is tin and lead.

Common metals

  • Mild steel: low carbon (about 0.15 to 0.3 percent), tough and easy to weld, used for general fabrication.
  • High carbon steel: hard, used for chisels and files.
  • Cast iron: hard but brittle, good for engine blocks and machine beds.
  • Aluminium: light and corrosion resistant.
  • Copper: a very good conductor of heat and electricity, used for wires and pipes.

Properties

  • Hardness: resists scratching and denting.
  • Toughness: resists breaking under a sudden blow.
  • Ductility: can be drawn into wire.
  • Malleability: can be hammered into shape.
  • Elasticity: springs back after bending.
  • Brittleness: snaps with little bending, like cast iron.

Identifying metals

  • Spark test: hold a metal to a grinder. Mild steel gives long straight sparks; cast iron gives short red sparks.
  • Stock forms: metals are sold as bar (round, square, flat), sheet, angle, tube and plate.

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