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ZIMSEC O-Level Wood Technology and Design (4059)

Hand Tools and Marking Out: notes

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Marking out

  • Try square: checks and marks right angles (90 degrees) from a true edge.
  • Marking gauge: scratches a line parallel to an edge. A mortise gauge has two pins to mark both sides of a mortise at once.
  • Sliding bevel: copies and marks any angle other than a right angle.
  • Marking knife: gives a fine, exact line that guides a saw or chisel better than a pencil.
  • Face side and face edge: the first flat, straight surfaces; all other measurements start from them.

Cutting and shaping

  • Saws: a panel saw cuts boards. A tenon saw has a stiff brass or steel back for fine, straight cuts in joints. A coping saw cuts curves. A dovetail saw is like a small tenon saw with finer teeth.
  • Planes: a jack plane works rough timber flat. A smoothing plane gives a fine finish. A rebate plane cuts a step along an edge.
  • Chisels: a firmer chisel is for general work. A mortise chisel is thick and strong for chopping out mortises. Strike with a mallet, never a metal hammer, on a wooden handle.
  • Drilling: a bradawl starts small screw holes; a brace and bit bores larger holes.

Care of tools

  • Sharpening: grind the bevel on a grinder, then hone the edge on an oilstone. A sharp tool is safer and cuts cleaner.
  • Storage: keep edges covered and tools dry to stop rust.

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